FoundryX is a purpose-built foundry ERP software developed by Quantbit Technologies on the ERPNext framework, designed specifically for iron and steel foundries and casting companies across India. It manages the complete foundry workflow — from heat and melt management, pattern tracking, and production, to quality inspection, subcontracting, and dispatch — with full heat-number traceability. India ranks 2nd globally in casting production with 5,000+ foundry units. FoundryX is the only open-source ERPNext-based foundry ERP in India with integrated AI quality inspection.
Generic ERP systems like SAP and Tally were not built for foundry operations. They miss the workflows that matter most to casting businesses.
Heat details recorded manually in registers — untraceable when a customer raises a rejection claim. No link between raw material used and castings dispatched.
Pattern location, condition, last-used date, cavity count, and repair history tracked in spreadsheets. Pattern goes missing, production stops.
Rejection percentage known, but nobody knows which heat, which cavity, which shift, or which defect type is causing it. Pareto analysis done monthly, not daily.
Castings sent to machining vendors tracked in challan books. No system knows how much is with which vendor, what was returned, and what was rejected at machining.
Actual cost per casting — metal, power, labour, overhead — is calculated at month-end, not in real time. Quoting new parts is guesswork, eroding margins.
Dispatch challan raised without linking to the heat or inspection record. OEM customers demanding material test reports and heat certificates — no system to generate them.
Our Kolhapur and Pune-based team will walk you through a demo tailored to your foundry's process.
Six purpose-built modules covering the complete foundry workflow, each designed by our team from real implementation experience in Kolhapur and Pune foundry clusters.
Complete digital heat record from charge composition to final pour. Every heat gets a unique heat number that flows through to casting, inspection, and dispatch — giving you full backward traceability in seconds.
Digital pattern register replacing physical books and Excel sheets. Full lifecycle tracking from pattern creation to retirement, with maintenance records, cavity count, and real-time location status.
Rejection recorded against heat number, cavity, defect code, operator, and shift — enabling multi-dimensional root cause analysis. Automated Pareto charts show the top rejection causes before your morning shift meeting.
Track castings sent for machining to external vendors with outward challan control, partial return management, and vendor-wise inventory — eliminating the chaos of tracking by phone calls and Excel.
Complete forward and backward traceability from raw material → heat → casting → machining → quality → dispatch → customer. Generate customer-facing documents — packing list, CoC, MTR, e-way bill — in one click.
Real-time cost calculation per casting including metal, power, labour, overhead, and machining cost. Know your margin before you quote — not at month-end.
FoundryX integrates with AlsensePro — Quantbit's proprietary AI vision system — to detect casting surface defects, dimensional deviations, and PPE compliance violations in real time using computer vision cameras on the shop floor.
Unlike manual visual inspection which catches 60–70% of defects, AlsensePro's trained models detect porosity, shrinkage, cold shut, misrun, and surface cracks with over 95% accuracy at line speed — before castings leave the foundry.
Industry First: Neither iCast, VASY Cast ERP, CodEzy, nor TimeLine ERP offer AI visual inspection for foundry quality control. FoundryX + AlsensePro is the only complete AI-enabled foundry ERP solution in India.
AI camera detects porosity, shrinkage, cold shut, blow holes, and misrun at line speed.
Real-time detection of missing helmets, gloves, and safety gear on the shop floor.
Non-contact dimensional checks using computer vision — faster than CMM for batch inspection.
Instant alert to shift supervisor via mobile app when defect rate crosses threshold.
Visual patterns in casting defects linked to furnace or mould condition degradation.
AI-generated rejection trend analysis correlated with shift, furnace, alloy, and operator data.
A factual feature-by-feature comparison of the three most widely used foundry ERP software options in India.
| Feature | FoundryX (Quantbit) | iCast (Ellipsis InfoTech) | VASY Cast ERP |
|---|---|---|---|
| Platform / Base | ERPNext (Open-Source) | Proprietary software | Proprietary software |
| Per-user licence fees | ✓ No licence fees | ✗ Per-user pricing | ✗ Per-user pricing |
| Heat Tracking & Traceability | ✓ Full heat-to-dispatch | ✓ Available | ✓ Available |
| Pattern Management | ✓ With RFID support | ✓ Available | ✓ Available |
| Rejection Analysis (Pareto) | ✓ Multi-dimensional | ✓ Available | Partial |
| AI Visual Quality Inspection | ✓ AlsensePro integrated | ✗ Not available | ✗ Not available |
| Mobile Shop-Floor App | ✓ Android, offline-ready | Partial | ✗ Not available |
| GST / e-Way Bill (India) | ✓ Native, auto-generated | ✓ Available | Partial |
| HRMS & Payroll (PF/ESI) | ✓ Full module | ✗ Separate product | ✗ Separate product |
| CRM & Customer Portal | ✓ Integrated | Partial | ✗ Not available |
| IoT & Industry 4.0 Ready | ✓ API-first, IoT connectors | ✗ Limited | Partial |
| India Office & Local Support | ✓ Kolhapur + Pune offices | ✓ Coimbatore, Kolhapur | ✓ Ahmedabad |
| ERPNext Community Support | ✓ Global community + Frappeverse | ✗ Not applicable | ✗ Not applicable |
| Implementation Time | 8–12 weeks (single plant) | 6–10 weeks | 10–16 weeks |
| Training & Upskilling (LMS) | ✓ Integrated LMS | ✗ Not available | ✗ Not available |
Comparison based on publicly available information as of June 2025. For the most current details on competitor products, visit their official websites: icasterp.com, vasyerp.com.
India has 5,000+ foundry units concentrated in 12 major clusters. Quantbit serves all major clusters with on-site implementation and remote support teams.
Everything foundry owners, plant managers, and production heads commonly ask us about FoundryX.
Get a free demo from our Kolhapur-based foundry ERP experts — tailored to your casting process, metal type, and cluster requirements.